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Fluke FEV500 Fast DC EV Charging Station Analyser

SKU: 6120156
$17,004.90
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Product overview: Fluke FEV500 Fast DC EV Charging Station Analyzer with CCS2 W/ TRUTEST SOFTWARE

All-in-one testing for Fast DC EV charging stations — accurate, efficient, and EV-free.

The Fluke FEV500 Fast DC EV Charging Station Analyzer is a portable, field-ready tool designed to simplify testing, validation, and documentation of Fast DC chargers. Combining safety, performance, and interoperability checks in one device, it allows technicians to perform comprehensive diagnostics without the need for an electric vehicle on-site.

The FEV500 simulates real EV charging up to 2.4 kW, verifying charger communication and power performance through a single CCS connection. With guided test workflows, an intuitive 7-inch touchscreen, and one-button Autotest sequences delivering clear PASS/FAIL results, the FEV500 ensures fast, consistent, and repeatable testing for every site visit.

Built for the field, its rugged, wheeled design and removable battery enable complete mobility — no external power source required. The FEV500 automates data capture and seamlessly integrates with Fluke TruTest™ software, creating accurate reports for maintenance teams and compliance documentation without manual entry or rework.

Compatible with leading Fast DC EVSE manufacturers, the FEV500 helps commercial operators, fleet owners, and service contractors ensure uptime and safety across their charging networks. It proactively identifies performance or communication faults before they cause downtime, giving technicians the insight and confidence to maintain reliability.

Fluke Premium Care Eligible

When you invest in your Fluke test tools, you want your money to go as far as possible. Fluke Premium Care is a paid offering that provides coverage above and beyond the original product warranty, so you don’t need to worry about unexpected downtime caused by damaged test equipment, accessories, or tools in need of calibration or repair.

 

Key features

  • All-in-one Fast DC charger testing, no EV required
  • Guided Autotest with clear PASS/FAIL results
  • Simulates a 2 kW charging load safely
  • TruTest™ software for automatic reporting
  • Rugged, battery-powered for field mobility

Specifications: Fluke FEV500 Fast DC EV Charging Station Analyzer

General Specifications
Case Rugged, wheeled hardcase
Dimensions 65 cm x 50.8 cm x 30 cm (25.6 in x 20 in x 11.8 in)
Weight 26 kg (57 lb)
Display 7-in TFT, 1024 x 600 pixels, capacitive touch (operable with PPE gloves)
Ultra-bright, sunlight-readable display with up to 1,700 cd/m²
Brightness adjustment with ambient light sensor
Interface Keys: Power on/off, Backlight, Stop Test
LEDs: Power, Battery Status, Charging
Power
Battery Lithium-ion; 10.8 V, 6.8 Ah, 73.44 Wh (customer replaceable)
Runtime 10 hours (battery recharges during test)
Charging Time Typically 3 hours with USB-C PD 65 W charger
Backup Duration Up to 6 months before recharge
Interfaces
Wireless Connectivity Integrated Wi-Fi (802.11b/g/n) and Bluetooth 5.2 module
TX/RX Frequency Range: 2400 MHz to 2483.5 MHz 
Transmit Operating Power: < 100mW
Encryption: WPA2-AES (WiFi), AES-CCM (Bluetooth)
(Activation subject to firmware support. Refer to release notes for availability.)
USB-C USB 2.0 high-speed for data download to PC-software TruTest™ and calibration
Charging battery with USB-C power adapter PD 2.0 or higher with 9V 1.8 A
USB-C flash drive support for firmware updates
Max supply current: 900 mA
GNSS Global navigation satellite receiver with internal antenna for time synchronization 
Fuse 11 A (not customer replaceable)
Warranty Main unit: 2 years
Battery and accessories: 1 year
Environmental Specifications
Operating Temperature -20 °C to +50 °C (-4 °F to +122 °F)
Battery Charging Temperature 0 °C to +45 °C (32 °F to +113 °F)
Storage Temperature -20 °C to +60 °C (-4 °F to +140 °F); Recommended: 0 °C to +30 °C
Operating Humidity ≤100% up to 30 °C; 55% at 40 °C; 35% at 50 °C
Operating Altitude Up to 3000 m
Storage Altitude Up to 12,000 m
Vibration IEC 60721-3-3 / 3M2
Drop Test 0.5 m (visual defects allowed)
Ingress Protection (lid closed) IP54
Ingress Protection (lid opened) IP40 (protected against objects ≥1 mm) 
Air-cooling plenum: IP20 (protected against objects ≥12.5 mm) 
No protection against water ingress
Safety Standard IEC 61010-1, Pollution Degree 2
IEC 61010-2-034
Electrical Specifications    
Auto-Test Sequence    
Performed Tests CCS Low-Level Communication and SLAC Test, Continuity Test, Insulation Resistance Test, Load Test (including Cable Check Voltage Measurement), IMD Test, Residual Voltage Test    
       
Continuity Test (RLO)    
Measurement Test probe to PE pin of CCS 1/2 socket    
Open-Loop Voltage Max 5 V    
Test Current Max 10 A (up to 0.2 Ω)    
Test Method DC test with alternating polarity    
Live Circuit Detection Inhibits test if test probe voltage > 60 V    
Test Probe Zeroing Select ZERO in user interface to zero the test probe resistance.     
Standard IEC61557-4    
RLO Range Resolution Accuracy  
2 Ω <1Ω: 0.1 mΩ
≥1Ω: 0.0001Ω
≤ 20 mΩ: ± (8% + 0.8 mΩ)
≤ 200 mΩ: ± (4% + 4 mΩ)
> 200 mΩ: ± (4% + 40 mΩ)
 
       
Insulation Resistance (RISO)    
Measurements Insulation Resistance DC+ to PE and DC- to PE    
Test Voltage Max EVSE Voltage ≤ 500 V: 500 V +10% / -0%
Max EVSE Voltage > 500 V: 1000 V +10% / -0%
   
Max Short Circuit Current 2 mA    
Standard IEC61557-2    
Test Voltage RISO Range Resolution Accuracy
500 V 10 kΩ to 20 MΩ 0.01 MΩ ± (5 % rdg + 2 digit)
1000 V 10 kΩ to 20 MΩ 0.01 MΩ ± (5 % rdg + 2 digit)
       
CCS Communication Test - Control Pilot (CP)     
Parameters Voltage CP high, Voltage CP low, Frequency, Duty Cycle    
Simulation of states A, B, C, D, E (simulation and validation)    
Digital Protocol DIN SPEC 70121, ISO 15118    
Parameter Range Resolution Accuracy
CP High, CP Low -15 V to +15 V 0.01 V ± (0.4 % rdg + 2 digit)
Frequency DC, 900 to 1100 Hz 1 Hz 0.1 % rdg or 1 digit
Duty Cycle 2 to 98 % 0.10% ± 5 digit
SLAC  0 dB to 20 dB 1 dB  
       
CCS Communication Test - Proximity Pilot (PP)     
Parameter Range Resolution Accuracy
PP Resistor  50.0 to 499.9 Ω 0.1   ± 0.5 %
500 to 5000 Ω 1 Ω
       
Load Test    
Parameters Cable Check Voltages: VDC+ to PE, VDC- to PE
Load Test: Voltage DC+ to DC-, Current, Power, Duration
   
Parameter Range Resolution Accuracy
Voltage 1000 V 0.1 V ± (0.2 % rdg + 4 digit)
Current 10 A 0.01 A ± (0.5% rdg + 5 digit)
Power 0 to 3.75 kW 0.001 kW ± (0.7% rdg + 15 digit)
       
Insulation Monitoring Device (IMD) Test    
Auto-Test No trip test, trip test 
Test Resistor no trip test: 250 kΩ (DC+ to PE)
Test Resistor trip test: 95 kΩ (max. EVSE Voltage >500 V dc), 45 kΩ (max. EVSE Voltage ≤500 V dc) (DC- to PE)
Duration: max 15 s for each test
   
Test Resistor Range 19.5 kΩ to 3 MΩ, 256 values     
Standard IEC61557-8 / IEC 61557-18    

 

 

Shipping This Item Ships from Fremantle, Perth, Western Australia
Please allow 2 - 10 days for your order to arrive.

Although Most Stocked Products will generally Ship Overnight. We source products from all over the world to bring you epic offers and the lowest prices. This means sometimes you have to wait a little longer to get your order but it's always worth it!

Returns are easy.

simply contact us for a returns number and send your item to our returns centre for fast processing. We'll get you a replacement or refund in a snap!

Description

Product overview: Fluke FEV500 Fast DC EV Charging Station Analyzer with CCS2 W/ TRUTEST SOFTWARE

All-in-one testing for Fast DC EV charging stations — accurate, efficient, and EV-free.

The Fluke FEV500 Fast DC EV Charging Station Analyzer is a portable, field-ready tool designed to simplify testing, validation, and documentation of Fast DC chargers. Combining safety, performance, and interoperability checks in one device, it allows technicians to perform comprehensive diagnostics without the need for an electric vehicle on-site.

The FEV500 simulates real EV charging up to 2.4 kW, verifying charger communication and power performance through a single CCS connection. With guided test workflows, an intuitive 7-inch touchscreen, and one-button Autotest sequences delivering clear PASS/FAIL results, the FEV500 ensures fast, consistent, and repeatable testing for every site visit.

Built for the field, its rugged, wheeled design and removable battery enable complete mobility — no external power source required. The FEV500 automates data capture and seamlessly integrates with Fluke TruTest™ software, creating accurate reports for maintenance teams and compliance documentation without manual entry or rework.

Compatible with leading Fast DC EVSE manufacturers, the FEV500 helps commercial operators, fleet owners, and service contractors ensure uptime and safety across their charging networks. It proactively identifies performance or communication faults before they cause downtime, giving technicians the insight and confidence to maintain reliability.

Fluke Premium Care Eligible

When you invest in your Fluke test tools, you want your money to go as far as possible. Fluke Premium Care is a paid offering that provides coverage above and beyond the original product warranty, so you don’t need to worry about unexpected downtime caused by damaged test equipment, accessories, or tools in need of calibration or repair.

 

Key features

  • All-in-one Fast DC charger testing, no EV required
  • Guided Autotest with clear PASS/FAIL results
  • Simulates a 2 kW charging load safely
  • TruTest™ software for automatic reporting
  • Rugged, battery-powered for field mobility

Specifications: Fluke FEV500 Fast DC EV Charging Station Analyzer

General Specifications
Case Rugged, wheeled hardcase
Dimensions 65 cm x 50.8 cm x 30 cm (25.6 in x 20 in x 11.8 in)
Weight 26 kg (57 lb)
Display 7-in TFT, 1024 x 600 pixels, capacitive touch (operable with PPE gloves)
Ultra-bright, sunlight-readable display with up to 1,700 cd/m²
Brightness adjustment with ambient light sensor
Interface Keys: Power on/off, Backlight, Stop Test
LEDs: Power, Battery Status, Charging
Power
Battery Lithium-ion; 10.8 V, 6.8 Ah, 73.44 Wh (customer replaceable)
Runtime 10 hours (battery recharges during test)
Charging Time Typically 3 hours with USB-C PD 65 W charger
Backup Duration Up to 6 months before recharge
Interfaces
Wireless Connectivity Integrated Wi-Fi (802.11b/g/n) and Bluetooth 5.2 module
TX/RX Frequency Range: 2400 MHz to 2483.5 MHz 
Transmit Operating Power: < 100mW
Encryption: WPA2-AES (WiFi), AES-CCM (Bluetooth)
(Activation subject to firmware support. Refer to release notes for availability.)
USB-C USB 2.0 high-speed for data download to PC-software TruTest™ and calibration
Charging battery with USB-C power adapter PD 2.0 or higher with 9V 1.8 A
USB-C flash drive support for firmware updates
Max supply current: 900 mA
GNSS Global navigation satellite receiver with internal antenna for time synchronization 
Fuse 11 A (not customer replaceable)
Warranty Main unit: 2 years
Battery and accessories: 1 year
Environmental Specifications
Operating Temperature -20 °C to +50 °C (-4 °F to +122 °F)
Battery Charging Temperature 0 °C to +45 °C (32 °F to +113 °F)
Storage Temperature -20 °C to +60 °C (-4 °F to +140 °F); Recommended: 0 °C to +30 °C
Operating Humidity ≤100% up to 30 °C; 55% at 40 °C; 35% at 50 °C
Operating Altitude Up to 3000 m
Storage Altitude Up to 12,000 m
Vibration IEC 60721-3-3 / 3M2
Drop Test 0.5 m (visual defects allowed)
Ingress Protection (lid closed) IP54
Ingress Protection (lid opened) IP40 (protected against objects ≥1 mm) 
Air-cooling plenum: IP20 (protected against objects ≥12.5 mm) 
No protection against water ingress
Safety Standard IEC 61010-1, Pollution Degree 2
IEC 61010-2-034
Electrical Specifications    
Auto-Test Sequence    
Performed Tests CCS Low-Level Communication and SLAC Test, Continuity Test, Insulation Resistance Test, Load Test (including Cable Check Voltage Measurement), IMD Test, Residual Voltage Test    
       
Continuity Test (RLO)    
Measurement Test probe to PE pin of CCS 1/2 socket    
Open-Loop Voltage Max 5 V    
Test Current Max 10 A (up to 0.2 Ω)    
Test Method DC test with alternating polarity    
Live Circuit Detection Inhibits test if test probe voltage > 60 V    
Test Probe Zeroing Select ZERO in user interface to zero the test probe resistance.     
Standard IEC61557-4    
RLO Range Resolution Accuracy  
2 Ω <1Ω: 0.1 mΩ
≥1Ω: 0.0001Ω
≤ 20 mΩ: ± (8% + 0.8 mΩ)
≤ 200 mΩ: ± (4% + 4 mΩ)
> 200 mΩ: ± (4% + 40 mΩ)
 
       
Insulation Resistance (RISO)    
Measurements Insulation Resistance DC+ to PE and DC- to PE    
Test Voltage Max EVSE Voltage ≤ 500 V: 500 V +10% / -0%
Max EVSE Voltage > 500 V: 1000 V +10% / -0%
   
Max Short Circuit Current 2 mA    
Standard IEC61557-2    
Test Voltage RISO Range Resolution Accuracy
500 V 10 kΩ to 20 MΩ 0.01 MΩ ± (5 % rdg + 2 digit)
1000 V 10 kΩ to 20 MΩ 0.01 MΩ ± (5 % rdg + 2 digit)
       
CCS Communication Test - Control Pilot (CP)     
Parameters Voltage CP high, Voltage CP low, Frequency, Duty Cycle    
Simulation of states A, B, C, D, E (simulation and validation)    
Digital Protocol DIN SPEC 70121, ISO 15118    
Parameter Range Resolution Accuracy
CP High, CP Low -15 V to +15 V 0.01 V ± (0.4 % rdg + 2 digit)
Frequency DC, 900 to 1100 Hz 1 Hz 0.1 % rdg or 1 digit
Duty Cycle 2 to 98 % 0.10% ± 5 digit
SLAC  0 dB to 20 dB 1 dB  
       
CCS Communication Test - Proximity Pilot (PP)     
Parameter Range Resolution Accuracy
PP Resistor  50.0 to 499.9 Ω 0.1   ± 0.5 %
500 to 5000 Ω 1 Ω
       
Load Test    
Parameters Cable Check Voltages: VDC+ to PE, VDC- to PE
Load Test: Voltage DC+ to DC-, Current, Power, Duration
   
Parameter Range Resolution Accuracy
Voltage 1000 V 0.1 V ± (0.2 % rdg + 4 digit)
Current 10 A 0.01 A ± (0.5% rdg + 5 digit)
Power 0 to 3.75 kW 0.001 kW ± (0.7% rdg + 15 digit)
       
Insulation Monitoring Device (IMD) Test    
Auto-Test No trip test, trip test 
Test Resistor no trip test: 250 kΩ (DC+ to PE)
Test Resistor trip test: 95 kΩ (max. EVSE Voltage >500 V dc), 45 kΩ (max. EVSE Voltage ≤500 V dc) (DC- to PE)
Duration: max 15 s for each test
   
Test Resistor Range 19.5 kΩ to 3 MΩ, 256 values     
Standard IEC61557-8 / IEC 61557-18    

 

 

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Delivery & Returns

Please allow 2 - 10 days for your order to arrive.

Although Most Stocked Products will generally Ship Overnight. We source products from all over the world to bring you epic offers and the lowest prices. This means sometimes you have to wait a little longer to get your order but it's always worth it!

Returns are easy.

simply contact us for a returns number and send your item to our returns centre for fast processing. We'll get you a replacement or refund in a snap!

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Fluke FEV500 Fast DC EV Charging Station Analyser

Fluke FEV500 Fast DC EV Charging Station Analyser

$17,004.90
Fluke FEV500 Fast DC EV Charging Station Analyser

Fluke FEV500 Fast DC EV Charging Station Analyser

$17,004.90

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